Kutu profil üretim hattı 2. el
ŞİNASİ ATİK
- Cep & Mobil 0543 603 00 18
- Ofis 0543 603 00 18
- Ofis Büro 0543 603 00 18
kutu profil üretim hattı 2. el, kutu profil çekme makinası, Rollform Profile, profil çekme makinası,
38*38, 100*100 kare profil, 30*50, 50*150 dikdörtgen profil kalınlık 1.5- 5mm
350 kw thermerool kaynak, alphacut kesme,
Machine history:
This machinery is Elmaksan made for the mechanical part and Thermatool for the welder and the cutting unit. Elmaksan is the leader of this sector in Turkey for this kind of machinery and Thermatool is also a worldwide known company respected for its machinery precision and quality.
Thanks to the Thermatool Alpha cut system, the machine is able to deliver material with a fix length from 350mm up to 12000mm to its customer with a sharp length tolerance.
That is how we delivered 80% of its production to end users
The targeted customers are those who needed different kind of steel products used by the sectors of steel construction, furniture, decoration, automotive, machine, satellite dishes, shelves, display and agricultural sector.
The tube mill is strong and robust thanks to its gears’ and motor’s choice, nowadays the same machinery type has smaller and weaker mechanics.
The maintenance of the factory (which this machine is part of) was held (periodic and preventive maintenance) in the course of time by a Team of 10 persons; 1 responsible engineer, 1 technical drawer, 2 electrical technicians, 3 mechanical technicians and 3 lathe operators.
The choice of spare parts brand has always been made very conscientiously with only known brands as; Elmaksan, Thermatool, SKF, NSK, Alpha Laval, Swep, AKkardan SA, festo, MAG, etc....
MACHINE SPECIFICATION FOR 127 MM (5 INCHES) ELMAKSAN TUBE MİLL
|
Model : |
1998 |
|
Brand: |
ELMAKSAN, Turkey |
|
|
|
|
Equipments: |
|
|
|
1- Strip stacker unit |
|
|
2- Uncoiler with automatic Peeler |
|
|
3- Strip leveler and preparation |
|
|
4- Strips-End cutting and welding unit |
|
|
5- Accumulator |
|
|
6- 5+2 Form Stands Control Techniques drive controlled DC Motor |
|
|
7- Solid states High frequency welder ( THERMATOOL, England) |
|
8- Cooling tunnel unit |
|
|
9- 4 Calibration Stands Control Techniques drive controlled DC Motor |
|
|
10- 2 Turk Heads |
|
|
11- Pipe lubrification unit |
|
|
12- Tube cutting Machine / Alpha Flying Cutoff/ (THERMATOOL, England) 45° angled knife cutting system with 127mm Flying Ram |
|
|
13- Oilgear Hydraulic power station |
|
|
14- Hidroser (parker) Hydraulic power station |
|
|
15- Dump table |
|
|
16- Semi automatic packing unit |
|
|
17- Emulsion Tank and the according 3 pieces of pumps (Standart brand) |
|
|
18- Emulsion paper filtration unit |
|
|
19- Alpha laval Heat exchanger |
|
|
|
20- Impeder, ferite, coil and other spare parts for welding |
|
|
21- Bearings, other mechanical spare parts and jaws tooling |
|
|
22- Eurolls Tools and project |
|
Some other specifications : |
|
|
Wall thickness : |
Min = 1,00mm Max= 5,00mm |
|
Round O.D. : |
Min= 48 mm Max= 127 mm |
|
Square O.D.: |
Min =38,1x38,1mm Max= 100x100 mm |
|
Rectangular O.D.: |
Min = 30x50 mm Max=100x150 mm |
|
Max. Strip weight: |
5 Tons |
|
Max. Speed : |
140 m/min |
Machine and the equipments pictures:
127 MM (5 INCHES) ELMAKSAN TUBE MİLL
· Semi automatic strip stacking, car and uncoiler
· Strip straightener and preparation unit
 |
· Semi automatic Strip welding and end joining unit
· Strip accumulator
· Forming
· Solid state welder
· Cooling tunnel
· Sizing
· Alpha Cut cutting unit
· Eurolls Tooling and drawings
· The according alpha cut knives
The brand of the 5 Inches knives are Thermatool, Makina takım enstitüsü (MTE)
· 56 pairs of Alpha cut cutting jaws
5”
ROUND TUBE JAWS 11 PIECES
|
Ø 48 |
1 |
Piece |
Ø 96 |
1 |
Piece |
|
|
Ø 60 |
2 |
Piece |
Ø 101,60 |
1 |
Piece |
|
|
Ø 76 |
2 |
Piece |
Ø 114 |
1 |
Piece |
|
|
Ø 89 |
1 |
Piece |
Ø 127 |
1 |
Piece |
5” SQUARE TUBE JAWS 20 PIECES
|
38,10x38,10 |
1 |
Piece |
75x75 |
1 |
Piece |
|
|
40x40 |
2 |
Piece |
76,20x76,20 |
1 |
Piece |
|
|
50x50 |
2 |
Piece |
80x80 |
2 |
Piece |
|
|
50,80x50,80 |
1 |
Piece |
90x90 |
2 |
Piece |
|
|
60x60 |
2 |
Piece |
100x100 |
3 |
Piece |
|
|
63,5x63,5 |
1 |
Piece |
101,60x101,60 |
1 |
Piece |
|
|
70x70 |
1 |
Piece |
5” RECTANGULAR TUBE JAWS 25
PIECES
|
50x30 |
1 |
Piece |
100x40 |
1 |
Piece |
120x80 |
1 |
Piece |
|
60x40 |
2 |
Piece |
100x50 |
1 |
Piece |
125x75 |
1 |
Piece |
|
70x50 |
1 |
Piece |
100x60 |
1 |
Piece |
140x40 |
1 |
Piece |
|
75x50 |
1 |
Piece |
100x80 |
1 |
Piece |
140x50 |
1 |
Piece |
|
76,2x50,80 |
1 |
Piece |
101,60x76,20 |
1 |
Piece |
140x60 |
1 |
Piece |
|
80x40 |
1 |
Piece |
120x40 |
1 |
Piece |
150x50 |
1 |
Piece |
|
80x60 |
1 |
Piece |
120x50 |
1 |
Piece |
152,40x50,80 |
1 |
Piece |
|
90x50 |
1 |
Piece |
120x60 |
2 |
Piece |
